Optimization of Coxsackievirus A6 production process by Quality by Design concept
10.13200/j.cnki.cjb.004665
- VernacularTitle:基于质量源于设计理念优化柯萨奇病毒A6型的培养工艺
- Author:
Xin WAN
1
Author Information
1. Viral Vaccine Research Laboratory, Wuhan Institute of Biological Products Co., Ltd., National Engineering Technology Research Center of Combined Vaccines, Vaccine Technology Innovation Center of Hubei Province, National Key Laboratory for Novel Vaccines Research and Development of Emerging Infectious Diseases, Wuhan 430207, Hubei Province, China
- Publication Type:Journal Article
- Keywords:
Coxsackievirus A6(CV-A6);
Scale-down model;
Risk assessment;
Full factorial experiment design;
Central composite face-centered design;
Design space
- From:
Chinese Journal of Biologicals
2026;39(03):314-325
- CountryChina
- Language:Chinese
-
Abstract:
ObjectiveTo optimize the production process of Coxsackievirus A6(CV-A6), establish the design space for critical process parameters and improve the yields of CV-A6 virus, based on the concept of Quality by Design(QbD).MethodsRisk assessment analysis of process parameters was performed using Ishikawa diagram combined with failure mode effects analysis(FMEA) to identify potential key or critical process parameters that require experimental research. The full factorial experiment design was applied to study the effects of potential critical process parameters on critical quality attributes and to screen out the critical process parameters in the validated scale-down model. The central composite facecentered design was used to optimize the critical process parameters, and the design space of critical process parameters was determined based on Monte Carlo simulation. The design space was verified in both scale-down scale and expanded scale.ResultsThe CV-A6 virus production scale, types of virus culture medium, sodium bicarbonate(NaHCO_3) concentration in virus culture medium, serum concentration in virus culture medium, multiplicity of infection(MOI), virus culture temperature and virus harvest time were considered to be the potential key or critical process parameters based on risk priority number(RPN) of above 27. The virus proliferation curves of the 6-well cell culture plate and 5-layer cell factory were consistent, and the antigen yields and virus titers were equivalent. The results of full factorial experiment design showed that virus culture temperature, DMEM ratio and NaHCO_3 concentration in virus culture medium had significant effects on antigen yields and virus titers(P < 0. 05), while MOI and serum concentration in virus culture medium had no significant effects(P > 0. 05).The design space of virus culture temperature, DMEM ratio and NaHCO_3 concentration in virus culture medium determined by Monte Carlo simulation was 32. 33-34. 33 ℃, 83%-100% and 2-4 g/L, respectively. The validated values of antigen yields and virus titers for both scale-down scale and expanded scale design space met the specification limits and fell within the 95% confidence interval and 95% prediction interval of the fitted values. After the process optimization, the harvest time of CV-A6 was 11-12 d. Compared with the yields before optimization, the antigen yields had increased by approximately five times and the virus titers had increased by 0. 5-1. 0 LgCCID_(50)/mL.ConclusionThe production process of CV-A6 was optimized, the design space for critical process parameters was established and the yield of CV-A6 virus was significantly increased, based on the concept of QbD.
